Heat treatment and surface

Anodizing: what goes wrong and where to inspect

Aluminium profiles and machined parts are anodized to grow a hard, protective oxide layer, clear or coloured, for architecture, electronics and machinery.

01How the process works

Parts are etched and anodized as the anode in an acid bath, growing a porous oxide that can be dyed and is then sealed to close the pores. Hard anodizing produces thick wear resistant layers at low temperature.

Oxide thickness, seal quality, colour match and surface defects such as etch marks or burning are the checks. Hard anodizing grows partly outward, so dimensional allowances must be considered on machined parts.

  1. Pretreatment. Degrease, etch, desmut.
  2. Anodizing. Oxide grown in acid bath.
  3. Colouring. Dye or electrolytic colouring.
  4. Sealing. Hot water or cold seal.
  5. Testing. Thickness, seal, colour.

02What typically goes wrong

DefectTypical causeHow it is found
Low oxide thicknessCurrent, timeEddy current gauge
Poor sealingSeal bath conditionDye spot or admittance test
Colour variationAlloy, bath, timeColour measurement against samples
BurningPoor contact, high currentVisual
Etch marks and streaksPretreatmentVisual
Dimensional growthHard anodizingMeasurement

03Where an inspector should look

01

Before production

  • Class and thickness
  • Colour limit samples
  • Masking
02

During production

  • Bath temperature and current
  • Seal bath control
03

After production

  • Thickness
  • Seal test
  • Visual and colour

04Standards and references

ISO 7599 (anodizing of aluminium), ISO 10074 (hard anodizing), Qualanod specifications for architectural anodizing.

Standards are named for orientation. The applicable edition and acceptance criteria are those in your contract and specification.

05How we support buyers of anodizing parts

Direct contact. No forms.

Discuss your inspection, audit or project requirements

Send us the purchase order scope, drawings, specifications or ITP and the supplier location. You will receive a written proposal with scope, inspector profile, schedule and reporting format.

Email[email protected] Telephone+90 533 197 19 81
OfficeBeştepe Mah. Nergiz Sok. 7/2 Kat:3 No: 87, Yenimahalle, Ankara, Turkey