Machining and cutting

Plasma and oxy-fuel cutting: what goes wrong and where to inspect

Thick carbon steel plate is cut with oxy-fuel; plasma covers medium thicknesses and stainless steel. Both prepare parts and weld bevels for heavy fabrication.

01How the process works

Oxy-fuel cutting burns steel in a jet of oxygen after preheating; plasma melts it with an electric arc and ionised gas. CNC tables cut profiles and bevels, often with multiple torches.

Cut edges become weld preparations, so bevel angle, root face and edge notches directly affect welding quality. On high strength steels, cut edges can harden and crack, which matters for structures to EN 1090.

  1. Plate verification. Grade, thickness, heat number.
  2. Programming. Profiles and bevels nested.
  3. Cutting. Pierce and cut, with preheat for oxy-fuel.
  4. Edge preparation. Grinding of notches and slag.
  5. Inspection. Dimensions, bevels, edge quality.

02What typically goes wrong

DefectTypical causeHow it is found
Edge notches and gougesUnstable cut, torch heightVisual
Bevel angle errorTorch tiltBevel gauge
Hardened edgesCooling of high strength steelsHardness test
Slag adhesionSpeed, gasVisual
Dimensional errorKerf compensation, distortionTape and gauges
Heat number not transferredMissing markingTraceability check

03Where an inspector should look

01

Before production

  • Plate certificates and marking
  • Bevel details from WPS
  • Edge hardness requirement
02

During production

  • Heat number transfer
  • First part dimensions
03

After production

  • Bevel and root face
  • Edge condition
  • Dimensional checks

04Standards and references

ISO 9013 (thermal cutting), EN 1090-2 (edge hardness and cut edge requirements), ISO 9692 (weld preparations).

Standards are named for orientation. The applicable edition and acceptance criteria are those in your contract and specification.

05How we support buyers of plasma and oxy-fuel parts

Direct contact. No forms.

Discuss your inspection, audit or project requirements

Send us the purchase order scope, drawings, specifications or ITP and the supplier location. You will receive a written proposal with scope, inspector profile, schedule and reporting format.

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